Cast Is A B*#CH!

I wanted to bend an aluminum 16 Gauge pan yesterday sort of impromptu. In my world nothing is ever that simple. The new to me brake had a clamp handle welded on in the wrong place. To bring it past center where it'd stay clamped, I had to grind.
I wonder what the filler was. It ground easily, didn't clog the stone, and no sparks at all. Throughout the process of grinding I could see tiny cracks in the cast oosing a dark liquid. Water or oil I don't know.
Ground it, it fit, it worked well, then it broke! The original weldor had only welded the outer shell of the break.
Repair was extensive, I failed to take pictures. It involved cutting away enough material to get to center with 308L filler.
Welding went well with plenty of preheat. As it cooled slowly I could hear crackling sound.

So far it is holding. If it breaks again, I'll replace it with steel.

Name:  cast1.jpg
Views: 0
Size:  121.1 KBName:  cast2.jpg
Views: 0
Size:  118.2 KBName:  Cast3.jpg
Views: 0
Size:  139.3 KB
Attached Images
   

I wanted to bend an aluminum 16 Gauge pan yesterday sort of impromptu. In my world nothing is ever that simple. The new to me brake had a clamp handle welded on in the wrong place. To bring it past center where it’d stay clamped, I had to grind.
I wonder what the filler was. It ground easily, didn’t clog the stone, and no sparks at all. Throughout the process of grinding I could see tiny cracks in the cast oosing a dark liquid. Water or oil I don’t know.
Ground it, it fit, it worked well, then it broke! The original weldor had only welded the outer shell of the break.
Repair was extensive, I failed to take pictures. It involved cutting away enough material to get to center with 308L filler.
Welding went well with plenty of preheat. As it cooled slowly I could hear crackling sound.

So far it is holding. If it breaks again, I’ll replace it with steel.

Name:  cast1.jpg
Views: 0
Size:  121.1 KBName:  cast2.jpg
Views: 0
Size:  118.2 KBName:  Cast3.jpg
Views: 0
Size:  139.3 KB

Attached Images
   

Join Us on Social Media

Facebook
Pinterest
Twitter

Leave a Comment

Your email address will not be published. Required fields are marked *